Page 287 - 08-气源处理元件
P. 287

VBA Series



                 Please use the Booster Regulator Model Selection Software on the SMC website: )
         Sizing (https://mssc.smcworld.com/brmss/

                                                                      Tc   Ts
                                                                   Stroke
                               P1     P2                       Lc
                                                   P3
                                                              øDc
                                                                             Upper limit of pressure inside the tank P2
                                                                  Pressure  Lower limit of pressure inside the tank  Necessary supply pressure
                                                                                       to cylinder P3
                                                                        Inlet pressure P1
              START                                                         Time
                            Necessary conditions:                Other conditions:
                            DC [mm]: Cylinder bore size          QAVE [L/min]: Average air flow rate
                            LC [mm]: Cylinder stroke             QMAX [L/min]: Max. instantaneous air flow rate
                            N [pc.]: Number of cylinders         K: Cylinder double-acting: 2, single-acting: 1
                            TC [s]: Cylinder operating time      T1 [s]: Time to charge (Time to charge to P3)
                                                                 T2 [s]: Time to charge (Time to charge to P2)
            Provide requisite   DT [mm]: Piping bore (Valve-Cylinder)  T  [s]: Time to charge (Time to charge from P3 to P2)
          conditions for selection.  LT [mm]: Piping length (Valve-Cylinder)
                            C [cpm]: Operating frequency
                            P1 [MPa]: Booster regulator inlet pressure
                            P3 [MPa]:  Necessary supply pressure for
                                   cylinder
                            P2 [MPa]:  Booster regulator outlet pressure   Selection example
                                   (Set pressure)                 Dc [mm]: 50    LT [mm]: 500
                                                                  LC [mm]: 100   C [cpm]: 6
                            *   P3 is the necessary supply pressure to a cylinder, and set
                              the pressure below the lower limit of pressure inside the   N [pc.]: 1  P1 [MPa]: 0.5
                              tank with a regulator. Adjust the pressure taking the max.   TC [s]: 0.5  P3 [MPa]: 0.7
                              operating pressure of equipment in use into consideration.  DT [mm]: 4  P2 [MPa]: 0.85
                            *   P2 is the output pressure of the booster regulator, which
                              is also the upper limit of charge pressure to the tank.

                            Obtain the piping volume from the valve to the
          Obtain the capacity (V).  actuator and the volume of the actuator to
                            obtain the air flow rate from the outlet side of
                            the booster regulator.
                                                                             2
                            Cylinder volume                       VCYL [L] =  p x 50  x 100  x  0.7 + 0.101  x 1 = 1.55 [L]
                                        2
                                    p x DC  x LC  P3 + 0.101               4 x 10 6  0.101
                             VCYL [L] =      x       x N
                                     4 x 10 6  0.101
                                                                             2
                            Piping capacity                       VTUBE [L] =  p x 4  x 500  x     0.7     x 1 = 0.04 [L]
                                         2
                                    p x DT  x LT  P3                       4 x 10 6  0.101
                             VTUBE [L] =     x       x N
                                      4 x 10 6  0.101
                            Obtain the average air flow rate QAVE to
            Calculate air   select the size of the booster regulator.
            flow rate (Q).
                            Average air flow rate
                                                                  QAVE [L/min (ANR)] = (1.55 + 0.04) x 2 x 6 = 19 [L/min (ANR)]
                             QAVE [L/min (ANR)] = (VCYL + VTUBE) x 2 x C
                                                   (Reciprocation)
                            Obtain  the  max.  instantaneous  air  flow  rate
                            QMAX to check the necessity of an air tank.
                            Max. instantaneous air flow rate                    (1.55 + 0.04)
                                            (VCYL + VTUBE )       QMAX [L/min (ANR)] =   0.5  x 60 = 191 [L/min (ANR)]
                             QMAX [L/min (ANR)] =     x 60
                                                TC
                            Select the booster regulator from the average air flow rate QAVE and check the necessity of an air tank from the max.
           Select the booster
          regulator and check   instantaneous air flow rate QMAX.
           the necessity of an   It can be used when the outlet air flow rate of the intersecting point between the booster regulator inlet pressure (P1)
               air tank.    and necessary supply pressure to cylinder (P3) on the catalog flow characteristic table (p. 4) is equal to the average air
                            flow rate QAVE or higher.
                            An air tank is required when the outlet air flow rate is less than the max. instantaneous air flow rate QMAX.
                            An air tank is not required when the outlet air flow rate is at the max. instantaneous air flow rate QMAX or higher.
                                                                               Caution

                                                                           ¡Since the booster regulator is a compressor powered by the
                                                                            air, it consumes the air. The air consumption is approx. 0.72
                                                                            times larger than the outlet side volume. Therefore, the booster
                                                                            regulator requires a supply capacity of the inlet side volume
                                                                            that is approx. 1.72 times larger than the outlet side volume.
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